Product Description
Product Description
Our products strictly enforce the IEC motor production standards, and after ISO9001 quality management system of strict quality control, to ensure that my company’s high-quality products. My company’s products in many areas have been the majority of customers praise.
Here we briefly introduce my company’s products
Motor frame
Motor frame: the use of domestic high-quality 45 # steel plate welded processing, with surface processing size tolerance should be less than 0.01mm, to ensure that the mechanical properties of the motor.
Motor spindle
Spindle material forged 45A steel. After quenched and tempered after rough car, fine car, washing, grinding and other processes from processing, to ensure the overall mechanical properties of the spindle and precision tolerance size.
Stator rotor core
(1) fixed rotor core is the use of low loss, high permeability, high stacking coefficient, the surface of the insulating film adhesion and good weldability, no time, the thickness of 0.5mm electrician high-quality grain non-oriented cold rolling Silicon steel sheet laminated. Cold rolled silicon steel sheet performance indicators should not be less than GB2521-88 requirements, the material used by the performance of not less than 50W310. Each piece of silicon steel sheet should be no burr, both sides coated with F-class insulation material paint to reduce the eddy current loss.
(2) fixed rotor core ventilation groove layout so that the air flow smooth and smooth, so that the stator core is fully cooled, the wind resistance loss is small.
Stator winding coil
Stator winding coil using domestic high-quality manufacturers to provide the F-class insulation grade enameled wire or double glass fiber flat copper wire wound around. In the manufacturing process after several inter-turn pulse voltage test and ground pressure test.
The stator rotor winding is embedded in the core
The stator rotor winding: 100% pure copper flat copper bending, F-class insulation mica wrapped.
Stator rotor winding wiring
In the manufacturing process with silver copper argon arc welding, and with F-class insulation mica will be welded at the package so the motor insulation performance is excellent and reliable, good mechanical strength, moisture resistance.
Stator winding rotor winding vacuum impregnation
Using foreign advanced vacuum pressure impregnation solvent-free paint equipment and process (VPI) treatment. Has a good anti-corona and anti-corrosion resistance, in the groove, the end of the site to take anti-halo measures.
Therefore, the motor insulation performance is excellent and reliable, good mechanical strength, moisture resistance.
Rotor fine processing and dynamic balance check
Rotor fine processing to ensure the stability of the stator and rotor between the uniform
Dynamic balancing checks ensure good mechanical performance of the motor.
Machine assembly and experiment
experimental projects
Mechanical inspection/Determination of DC resistanceDetermination of insulation resistanceNo load testDetermination of vibration and temperature riseDetermination of open circuit voltage of rotorStall testWinding to ground pressureTurnstrap test30KV DC leakage test.
Feature
Z4 Series DC Motor are dominant products of our factory. The Industry DC motors products are found wide use for prime mover in various in various machinery, Sucha as Z4 Series DC Motor
Electric Motor
Steel mill DC motor in metallurgical industry, Metal cutting machine tool, Paper making, Print textile, Peinting and dyeing, Cement-making, Plastic extruding machine woodwork machine etc.
Z4 SERIES DC MOTOR
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Working Conditions:
1, Alititude above sea level maximal 1000m
2, Cooling air temperature maximal 40’C
3, Ambient conditions for motors should be free from acidic, Alkali fumes or other aggressive gases which corrode insulation
4, Armature and field circuit for motors may be either operated on static thyristor controlled supplies. Or from DC generator
5, Performances of motors all comply with state standard GB755 fUNDAMENTAL TECHNICAL RULES FOR ELECTRSCAL MACHINES
Motor Frame: IEC Z4-100~Z4-450
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Products performance:
Motor Frame: IEC Z4-100~Z4-450
Output(KW): 2.2kW~1400kW
Rated Voltage(V): The sandard rated voltage of this series motors are 160V or 440V, Values for 220V or 400V or other voltage may be derived on request
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Excitation Type: Separate excitation is the basic excitation type of this series motors, Nominal field voltage:180V, Other excitation voltage are also acceptable on request. To assure the reliablity of insulation of excitation system, The motor must be protected againse self-indued voltages by a release resistor connected in parallel with the field winding when the excitation circuit of the motor is interrupted, At rated field winding resistance(cold). While the field voltage is higher than nominal voltage, The value of shunt resistance may be lower than seven-times fields resistance. Otherwise higher than seven-times.
Raged Speed(rpm): 3000, 1000, 750, 600, 500, 400, 300, 200r/m. Total 9 grades.
Insulation Class: CLASS F
Protection Class: IP23 and IP44 is adopted for the mtoors protections of this series
Mounting Type: IMB3, IM35
Duty: Continuous working system(S1) is applied
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Methods of Cooling: IC06, IC17, IC37 and ICW37A86, Other types of protection and cooling required by customers can be negotiated.
Modes of cooling for all the Z4 DC motor are separate cooling, Force ventilated, Cooling by frame radially mounted, Spearately powered Ventilating fan, And attached with an air filter, Modes of cooling for motors may be made into 3 types, Namely IC06, IC17, IC37
A, Z4-100~Z4-160 the blower is mounted on the non-drive side
B, Z4-180~Z4-450 the blower is mounted on drive side
Detailed Photos
Company Profile
FAGGIOLATI HangZhou is an innovative and efficient supplier of fluid equipment. The company’s quality management system fully meets the requirements of ISO90001 quality system certification, ISO14001 environmental system certification and OHSAS18001 safety system certification and has obtained the Chinese national certification.
We are committed to providing high-end technologies and services that improve water, air and the environment around the world, innovating for the benefit of our customers, satisfying them and benefiting our employees.
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| Application: | Industrial |
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| Operating Speed: | High Speed |
| Number of Stator: | Three-Phase |
| Rotor Structure: | Winding Type |
| Casing Protection: | Explosion-Proof Type |
| Starting Mode: | Auto-induction Voltage-reduced Starting |
| Customization: |
Available
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What are the key differences between brushed and brushless DC motors?
Brushed and brushless DC motors are two distinct types of motors that differ in their construction, operation, and performance characteristics. Here’s a detailed explanation of the key differences between brushed and brushless DC motors:
1. Construction:
Brushed DC Motors: Brushed DC motors have a relatively simple construction. They consist of a rotor with armature windings and a commutator, and a stator with permanent magnets or electromagnets. The commutator and brushes make physical contact to provide electrical connections to the armature windings.
Brushless DC Motors: Brushless DC motors have a more complex construction. They typically consist of a stationary stator with permanent magnets or electromagnets and a rotor with multiple coils or windings. The rotor does not have a commutator or brushes.
2. Commutation:
Brushed DC Motors: In brushed DC motors, the commutator and brushes are responsible for the commutation process. The brushes make contact with different segments of the commutator, reversing the direction of the current through the armature windings as the rotor rotates. This switching of the current direction generates the necessary torque for motor rotation.
Brushless DC Motors: Brushless DC motors use electronic commutation instead of mechanical commutation. The commutation process is managed by an external electronic controller or driver. The controller determines the timing and sequence of energizing the stator windings based on the rotor position, allowing for precise control of motor operation.
3. Efficiency:
Brushed DC Motors: Brushed DC motors tend to have lower efficiency compared to brushless DC motors. This is primarily due to the energy losses associated with the brushes and commutation process. The friction and wear between the brushes and commutator result in additional power dissipation and reduce overall motor efficiency.
Brushless DC Motors: Brushless DC motors are known for their higher efficiency. Since they eliminate the use of brushes and commutators, there are fewer energy losses and lower frictional losses. The electronic commutation system allows for precise control of the motor’s operation, maximizing efficiency and reducing power consumption.
4. Maintenance:
Brushed DC Motors: Brushed DC motors require regular maintenance due to the wear and tear of the brushes and commutator. The brushes need periodic replacement, and the commutator requires cleaning to maintain proper electrical contact. The maintenance requirements contribute to additional costs and downtime for brushed DC motors.
Brushless DC Motors: Brushless DC motors have a relatively maintenance-free operation. As they do not have brushes or commutators, there is no need for brush replacement or commutator cleaning. This results in reduced maintenance costs and increased reliability of brushless DC motors.
5. Speed Control:
Brushed DC Motors: Brushed DC motors offer simpler speed control options. The speed can be controlled by adjusting the applied voltage or by varying the resistance in the armature circuit. This allows for relatively straightforward speed regulation.
Brushless DC Motors: Brushless DC motors provide more advanced and precise speed control capabilities. The speed can be controlled through the electronic commutation system by adjusting the timing and sequence of the stator windings’ energization. This allows for precise control of the motor’s speed and acceleration.
These key differences between brushed and brushless DC motors make each type suitable for different applications depending on factors such as efficiency requirements, maintenance considerations, and control complexity.
Can DC motors be used in renewable energy systems, such as wind turbines or solar tracking systems?
Yes, DC (Direct Current) motors can be effectively used in various renewable energy systems, including wind turbines and solar tracking systems. The unique characteristics and advantages of DC motors make them well-suited for these applications. Here’s a detailed explanation of how DC motors can be utilized in renewable energy systems:
1. Wind Turbines:
DC motors can be employed in wind turbines to convert the mechanical energy of the wind into electrical energy. There are two common configurations:
a. Direct Drive Wind Turbines:
In direct drive wind turbines, the rotor of the turbine is directly connected to a DC generator. The rotor’s rotational motion is transmitted directly to the generator, which produces DC electrical power. DC motors can be used as DC generators in this configuration. The advantage of using DC motors/generators is their simplicity, reliability, and ability to operate efficiently at variable speeds, which is beneficial in varying wind conditions.
b. Hybrid Wind Turbines:
Hybrid wind turbines combine both aerodynamic and electrical conversion systems. In this configuration, DC motors can be utilized for the pitch control mechanism and yaw control system. The pitch control mechanism adjusts the angle of the turbine blades to optimize performance, while the yaw control system enables the turbine to align itself with the wind direction. DC motors provide precise control and responsiveness required for these functions.
2. Solar Tracking Systems:
DC motors are commonly employed in solar tracking systems to maximize the efficiency of solar panels by optimizing their orientation towards the sun. There are two main types of solar tracking systems:
a. Single-Axis Solar Tracking Systems:
Single-axis solar tracking systems adjust the inclination of solar panels along a single axis (typically the east-west axis) to track the movement of the sun throughout the day. DC motors can be used to drive the rotation mechanism that adjusts the panel’s tilt angle. By continuously adjusting the panel’s position to face the sun directly, the solar energy harvested can be significantly increased, resulting in higher energy output compared to fixed solar panel installations.
b. Dual-Axis Solar Tracking Systems:
Dual-axis solar tracking systems adjust the inclination of solar panels along both the east-west and north-south axes to track the sun’s movement throughout the day and throughout the year. DC motors are utilized in the rotation mechanisms for both axes. This type of solar tracking system provides the highest possible energy yield by keeping the solar panels perpendicular to the sun’s rays at all times, maximizing the exposure to sunlight.
DC motors are preferred in renewable energy systems due to their advantages, including:
- Efficiency at Variable Speeds: DC motors can operate efficiently at varying speeds, making them suitable for applications with fluctuating wind speeds or changing solar angles.
- Control and Precision: DC motors offer precise control and responsiveness, allowing for accurate tracking and adjustment in wind turbines and solar tracking systems.
- Reliability: DC motors are known for their reliability, with fewer moving parts compared to other motor types, reducing the risk of failure in remote or harsh environments.
- Compatibility with Energy Storage Systems: DC motors can easily be integrated with energy storage systems, such as batteries or supercapacitors, to store excess electrical energy generated by wind turbines or solar panels.
In conclusion, DC motors can be effectively utilized in renewable energy systems such as wind turbines and solar tracking systems. Their efficiency, control capabilities, reliability, and compatibility with energy storage systems make them a suitable choice for these applications, contributing to the advancement of sustainable energy generation.
How does the size and power rating of a DC motor affect its suitability for different tasks?
The size and power rating of a DC (Direct Current) motor play crucial roles in determining its suitability for different tasks and applications. The size and power rating directly impact the motor’s performance characteristics, including its torque output, speed range, efficiency, and overall capabilities. Here’s a detailed explanation of how the size and power rating of a DC motor affect its suitability for different tasks:
Size of DC Motor:
The size of a DC motor refers to its physical dimensions, including its diameter, length, and overall volume. The size of the motor influences its ability to fit into specific spaces or applications with space constraints. Here are some key considerations regarding the size of a DC motor:
1. Space Limitations: In applications where space is limited, such as small robotic systems or compact machinery, smaller-sized DC motors are preferred. These motors provide a more convenient and efficient integration into the overall system design.
2. Weight Constraints: Certain applications, such as drones or lightweight robots, may have strict weight limitations. Smaller-sized DC motors are generally lighter, making them more suitable for weight-sensitive tasks where minimizing the overall system weight is essential.
3. Cooling and Heat Dissipation: The size of a DC motor can impact its ability to dissipate heat generated during operation. Smaller-sized motors may have less surface area for heat dissipation, which can lead to increased operating temperatures. In contrast, larger-sized motors typically have better heat dissipation capabilities, allowing for sustained operation under heavy loads or in high-temperature environments.
Power Rating of DC Motor:
The power rating of a DC motor refers to the maximum power it can deliver or the power it consumes during operation. The power rating determines the motor’s capacity to perform work and influences its performance characteristics. Here are some key considerations regarding the power rating of a DC motor:
1. Torque Output: The power rating of a DC motor is directly related to its torque output. Higher power-rated motors generally provide higher torque, allowing them to handle more demanding tasks or applications that require greater force or load capacity. For example, heavy-duty industrial machinery or electric vehicles often require DC motors with higher power ratings to generate sufficient torque for their intended tasks.
2. Speed Range: The power rating of a DC motor affects its speed range capabilities. Motors with higher power ratings can typically achieve higher speeds, making them suitable for applications that require rapid or high-speed operation. On the other hand, lower power-rated motors may have limited speed ranges, making them more suitable for applications that require slower or controlled movements.
3. Efficiency: The power rating of a DC motor can impact its efficiency. Higher power-rated motors tend to have better efficiency, meaning they can convert a larger proportion of electrical input power into mechanical output power. Increased efficiency is desirable in applications where energy efficiency or battery life is a critical factor, such as electric vehicles or portable devices.
4. Overload Capability: The power rating of a DC motor determines its ability to handle overloads or sudden changes in load conditions. Motors with higher power ratings generally have a greater overload capacity, allowing them to handle temporary load spikes without stalling or overheating. This characteristic is crucial in applications where intermittent or varying loads are common.
Overall, the size and power rating of a DC motor are important factors in determining its suitability for different tasks. Smaller-sized motors are advantageous in space-constrained or weight-sensitive applications, while larger-sized motors offer better heat dissipation and can handle heavier loads. Higher power-rated motors provide greater torque, speed range, efficiency, and overload capability, making them suitable for more demanding tasks. It is crucial to carefully consider the specific requirements of the application and choose a DC motor size and power rating that aligns with those requirements to ensure optimal performance and reliability.
editor by CX 2024-05-08